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NOVEMBER 11

2024

Eco-Friendly Packaging: A Sustainable Switch for Modern Businesses

Discover how transitioning to eco-friendly packaging can cut plastic waste, enhance brand loyalty, and strengthen your competitive edge.

Introduction

If there is one personal passion I have as the founder of everfocus, it is that I would love to see plastic use reduced significantly in our world. All too often, you see plastic pollution in the streets and at the beach, which has a massive negative impact on our environmental ecosystems. This is not at a small scale, at least 14 million tons of plastic end up in the ocean yearly, making up 80% of all marine debris from surface waters to deep-sea sediments.

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This is my daughter finding plastic pollution on a remote beach at the southern end of King Island in Bass Strait.

In this newsletter, I have created a short case study about how any business could switch to eco-friendly packaging.

If you would like to discuss how this could apply to your business, don't hesitate to contact me at ryan@everfocus.com.au.

Case Study: Switching to Eco-Friendly Packaging for Product Shipping

Background

A medium-sized manufacturing company specialising in consumer goods identified through its waste audit that a substantial portion of its plastic footprint came from shipping products to customers. The company used single-use plastic wraps, bubble wrap, and plastic-filled packaging peanuts to protect products during transit.

Objective

To eliminate single-use plastic from product shipping processes, replacing them with sustainable, cost-effective alternatives without compromising the integrity of the shipped products.

Implementation Steps

Research and Selection of Alternatives

  • Paper-Based Wraps and Fillers: The company researched and tested several alternatives, settling on recycled paper wraps and corrugated cardboard inserts as replacements for plastic wraps and bubble wraps.

  • Biodegradable Packaging Peanuts: For products requiring additional cushioning, the company chose biodegradable packaging peanuts made from starch, which dissolve in water and leave no toxic waste.

Supplier Engagement

  • The company worked closely with their packaging suppliers to source the chosen eco-friendly materials at a competitive price, emphasising the importance of sustainability for its brand and its appeal to eco-conscious consumers.

Design Optimisation

  • The company redesigned their packaging to fit their products more snugly to minimise the need for filler material. This step involved slightly modifying the product design to standardise sizes and shapes, facilitating easier packaging and reducing waste.

Pilot Testing

  • Before a full rollout, the company conducted a pilot test with a small segment of its product range, sending packages to different regions to assess the durability, customer satisfaction, and logistics performance of the new packaging solutions.

Training and Communication

  • Internal: The company trained their packing and dispatch teams on the new materials and processes, emphasising the environmental benefits and the importance of careful packing to prevent damage.

  • External: They communicated the change to their customers via email newsletters, social media, and packaging inserts, highlighting the environmental benefits and encouraging feedback.

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Employee engagement on the floor is a critical success factor

Feedback Loop and Adjustment

  • Customer feedback was overwhelmingly positive, with particular appreciation for the company's environmental efforts. The feedback also included valuable insights on packaging performance, leading to further optimisations, such as improved box sealing methods and more efficient packing techniques to minimise movement within the box.

Scale and Integration

  • Following the successful pilot, the company scaled the initiative across their entire product range, integrating sustainable packaging practices into its standard operating procedures.

Impact Assessment and Reporting

  • The company monitored and reported the reduction in plastic use, improved customer satisfaction scores, and cost implications. Although initial costs were slightly higher, the move reduced shipping costs due to lighter packaging and enhanced brand loyalty among eco-conscious consumers.

Outcome

The company significantly reduced its plastic footprint by replacing plastic packaging with paper-based materials and optimising product and packaging design. This initiative demonstrated the company's commitment to sustainability and positioned it as a leader in eco-friendly practices within its industry, enhancing its competitive edge.

Unpacking the feasibility of this case study.

Research and real-world applications support switching from plastic to paper-based wraps and fillers as a sustainable packaging alternative, highlighting its feasibility and benefits. The advantages of paper packaging stem from its recyclability, renewable sources, and, in many cases, lower environmental impact when compared to plastic. Here are key points supporting the feasibility of using paper wraps and fillers:

Environmental Benefits

  • Renewability: Paper is made from wood, a renewable resource, primarily when sourced from sustainably managed forests.

  • Recyclability: Paper and cardboard have high recycling rates. According to the American Forest & Paper Association (AF&PA), paper has one of the highest recycling rates among packaging materials, which helps reduce waste and conserve resources.

  • Biodegradability: Unlike plastics, which can take hundreds of years to decompose, paper products are biodegradable and pose less of a long-term threat to wildlife and ecosystems.

Economic and Practical Considerations

  • Cost-Effectiveness: For businesses, the cost of paper-based packaging options has become more competitive as demand for sustainable packaging solutions grows. Additionally, advancements in recycling technologies and supply chain efficiencies have helped mitigate cost concerns.

  • Consumer Preferences: There's a growing consumer demand for sustainable packaging. A 2020 study by Trivium Packaging found that 74% of consumers are willing to pay more for sustainable packaging, indicating a market shift towards greener alternatives like paper.

  • Protection and Performance: Innovations in paper packaging design and materials have enhanced its protective qualities, making it a viable alternative for a wide range of products. Corrugated cardboard, for example, offers excellent shock absorption and strength for shipping.

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Paper-based packaging as it becomes more cost competitive, creates net positive value for your business.

Challenges and Considerations

  • Environmental Impact of Paper Production: While paper is a more sustainable option, it's important to note that its production still has environmental impacts, including water and energy use. Selecting recycled or FSC-certified paper can help mitigate these effects.

  • Suitability for Product Types: Paper may not be suitable for all product types, especially those requiring moisture or chemical resistance. In such cases, companies explore other sustainable options or innovative paper coatings that do not compromise recyclability.

Real-World Applications and Studies

Many companies, from small businesses to global corporations, have successfully transitioned to paper-based packaging. For instance, IKEA announced its shift from plastic packaging to paper-based alternatives as part of its commitment to becoming a circular business by 2030. Similarly, numerous consumer goods companies are exploring and implementing paper-based solutions for products ranging from electronics to food items, driven by sustainability goals and consumer expectations.

While the transition to paper-based packaging requires careful consideration of factors like product compatibility, supply chain impacts, and customer expectations, the growing trend towards sustainability and the increasing availability of innovative paper packaging solutions make it a feasible and attractive option for businesses looking to reduce their environmental footprint.

A Final Note: Sustainability as Your Competitive Edge

As we navigate the challenges and opportunities of our industries, it's increasingly clear that sustainability isn't just about doing good—it's about doing well. By integrating eco-friendly practices like reducing plastic in our packaging, we're taking a stand for the environment and positioning our brands at the forefront of consumer consciousness.

The journey towards sustainability is a powerful narrative that resonates with customers, partners, and employees alike. It speaks to innovation, responsibility, and forward-thinking. In a world where consumers are more aware and vocal about their values, showing your commitment to sustainability can set you apart, opening doors to new markets and strengthening your brand loyalty.

Remember, every step toward sustainability is a step toward building a stronger, more resilient business. If you're ready to explore how these practices can enhance your operations and appeal, I'm here to help guide you.

Are you ready to redefine your packaging strategy and lead your industry towards a more sustainable future? If today's insights sparked your interest, imagine what a dedicated, personalised session could do for your business.

 

 

 

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